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10.03.2008

TRACE MODE SCADA/HMI Ensures The Vegetable Oil Refinery Automatic Batching And Fail-Safe Operation!

TRACE MODE SCADA/HMI logoThe oil extraction plant "Volshebniy Kray" (Morozovsk, Russia), which is the largest player in this industry across the southern regions of Russia and is a part of the agricultural group Aston, opted for SCADA TRACE MODE 6 to provide automated pumping, automatic batching and fail-safe supply of vegetable oil.

The "Volshebniy Kray" vegetable oil refinery, was launched in 2004. This is a high-technology, completely automated plant designed to output up to 1 mln. tons of refined vegetable oil daily. Today, this is the world's leading vegetable oil producer in terms of capacity. By launching a new plant, "Volshebniy Kray" secured a leading position at the Russian refined vegetable oil market and joined the world's largest vegetable oil refining companies.

The new SCADA TRACE MODE 6 based system for automated dosing, pumping and supplying vegetable oil delivers around-the-clock control capability for dosing oil from a 4-ton storage. The storage includes 4 tanks providing asynchronous supply and automated automatic batching of vegetable oil. While one tank is being filled, the other is supplying the product. The system controls product input pumps and discharge, while offering accurate product supply control using tensometric sensor readings.

For the hardware level of their automated oil automatic batching system, the plant management choused I-7000 controllers (ICP DAS, Taiwan). For the operator interface, they opted for SCADA automatic batchingTRACE MODE 6 (Moscow, Russia). Surprisingly, it took just one week and one engineer to develop the human machine interface. The AdAstra's System Integration Department worked closely with the customer to help complete the automated automatic batching project.

The new SCADA TRACE MODE 6 based control system for automated dosing, pumping and supplying vegetable oil is a part of the all-new refining line that delivered x8 capacity increase for Volshebniy Kray – the plant now produces up to 1 mln. liters of oil daily.

"We sell 6 mln. bottles of oil monthly and look to ensure additional sales growth," said Eduard Kravchenko, Aston's CFO. Currently, Aston company has a 7% share of the Russian packaged oil market and is among the three top companies exporting bottled products.

TOP NEWS

SCADA TRACE MODE In Process Control of The Biggest European Oil Shale Chemical Company

VKG OIL

Viru RMT Ou (Estonia, EU), Authorized System Integrator of AdAstrA Research Group fulfilled reconstruction of control system for the 1000 tones gas generator retort at the main technological process of VKG oil shale company.

VKG Oil is the biggest oil shale chemical industry in Europe, the main field of activity of which is thermal processing of oil shale. 1.4 million tons oil shale is reprocessed per year. The company produces various fuel oils, which are characterized by low viscosity and a setting point below -25ºC, oil coke and pitch, summary oil shale phenols, antiseptic wood impregnation oil and bitumen.

The return of investment in reconstruction of SCADA TRACE MODE based gas generator control system was achieved within...

Intel Chooses TRACE MODE SCADA/HMI for Office Building Automation

SCADA TRACE MODE in Intel Office AutomationProtect Company deploys a TRACE MODE 6 SCADA/HMI based building management system across Intel's new office building.

Covering all of Intel's high-tech office, this advanced automation system is in charge of the main and redundant power supply, uninterruptible power supply, sewerage, leakage control, fire retarding valves and smoke removal, climate.

The dispatcher control system builds upon hardware from Advantech, Sauter and S+S Regeltechnik, Jola, York, SAT 4TM power meters, and Schneider Electric frequency converters.

SCADA TRACE MODE 6 in Control System of European Nuclear Power Plants

TRACE MODE SCADA/HMI at atomic power-plant Bogunice

A Moscow-based SNIIP-SISTEMATOM company has set up an automated system to control the neutron current in the reactors of the 3rd and 4th power units at Bogunitse nuclear power plant (Slovakia). The new control system has been developed using Russian made SCADA/HMI software TRACE MODE 6.

A similar control system has been also developed for Mokhovtse nuclear power plant (Slovakia). 

SCADA HMI TRACE MODE 6 in PARK HOUSE Mall Automation

Nationwide retail group PARK HOUSE has selected SCADA HMI TRACE MODE 6 for use in their building automation systems.

EngineerMarket company (Samara City) has commissioned the control systems of two PARK HOUSE malls in Yekaterinburg and Tolyatti Cities.

TRACE MODE SCADA/HMI in Control System at Kazanorgsintez Polyethylene Pipe Production

Kazanorgsintez Open Joint-Stock Company (OJSC) is one of the biggest chemical enterprises in Russia and Tatarstan. It produces more than 43% of the whole Russian polyethylene and is its biggest exporter.

The Kazanorgsintez OJSC's polyethylene pipe production has recently been automated. Specialists from the Centre company (city of Kazan) have developed and commissioned a control system for the polyethylene pipe production based on NEAT-460 controllers under the control of TRACE MODE Micro RTM, distributed ADAM (Advantech)  and  TRACE MODE 5 SCADA/HMI system modules (AdAstra Research Group, Ltd). 

The implementation of this control system based on TRACE MODE SCADA has enabled Kazanorgsintez OJSC to automate the record-keeping process for the products being manufactured and raw materials being used, monitor the polyethylene pipe production process, detect accidents and prevent them.

800 MWt Power Unit at Talimardjan Power Plant Launched under TRACE MODE SCADA/HMI Control

ZAO PIK ZEBRA (Moscow, Russia) the AdAstrA's system partner has completed development and successfully implemented control system for the power unit 1 (800 MWt) at Talimardjan heat power plant (Uzbekistan). The control system is based on KRUIZ DCS and SOFTLOGIC and HMI software TRACE MODE.

The SCADA/HMI TRACE MODE based Zirconium Electrolysis Control System Demonstrates High Reliability and Fast Payback

Chepetsk Mechanical Factory  (Glazov, Udmurtiya, Russia) is the biggest Russian manufacturer of pipes from zirconium alloys for fuel elements of nuclear reactors.

The zirconium electrolysis control system has been developed by the engineers from Chepetsk Mechanical Factory using PC-based controllers by Octagon Systems (USA), industrial PCs by Advantech and the integrated SCADA and SOFTLOGIC system TRACE MODE. It is interesting, that TRACE MODE  has been used both on operator PC (SCADA/HMI) and in controllers (SOFTLOGIC).

The SCADA/HMI TRACE MODE based control system has shown high reliability. The system availability factor have been equal to 0.984.

TRACE MODE HMI for Building Material Production in Uzbekistan

PROIZCOMPAVTO (Fergana, Uzbekistan), AdAstra's authorized  system integrator, has been successfully implementing TRACE MODE SCADA/HMI & SOFTLOGIC-system  in process control systems at Uzbekistan enterprises producing cement, roofing slate, glass, glassware for more than 5 years.

PROIZCOMPAVTO's solutions are known for their economic efficiency (about $150 per a single input/output), effectiveness and  high reliability, which has been verified by many well-known Uzbekistan industrial enterprises. 

LAST NEWS

TRACE MODE SCADA/HMI Controls Peat Product Production in Poland

peat production TRACE MODEThe Elblag city based Test company (Poland) launched a process control system for the production line of peat products at the „Rucianka” factory belonging to Hollas Sp. z o.o. company - the Poland's biggest peat products manufacturer.  

The new control system was developed using TRACE MODE software and Advantech ADAM IO modules. It has been implemented in FBD programming language, it includes...

SCADA TRACE MODE 6 Employed in Automated Control System for 2nd Power Unit at Krasnodar Heat and Power Plant

The Krasnodar heat and power plant launched an automated control system for the 2nd power unit that was developed using SCADA TRACE MODE system and the RK-131/300M controllers.

Within the shortest time-frame, a team of four engineers from Yuzhniy Engineering Power Center, YugOGRES, successfully deployed the control system during overhaul at the 2nd power unit.

TRACE MODE In Dispatch Of a Cement Sludge Preparation Facility

SCADA HMI TRACE sludge processing shop

Permavtomatika, Authorized System Integrator of AdAstrA Research Group, LTD across the Urals, deployed a new dispatch system for the sludge preparation facility at Gornozavodskcement.

Permavtomatika will follow up on this innovation by designing an end-to-end control system for this enterprise. In future, the company aims to provide Gornozavodskcement with an end-to-end SCADA TRACE MODE 6-based control system.

SCADA TRACE MODE and I8000 in Control of Chinese Heat Networks

China-based Shi Jian Zhuang O-SUN Automation Instrument Co. LTD has deployed a billing and control system for the heat networks at Xan-Dan city of Xai Bei province (China) using integrated TRACE MODE SOFTLOGIC and SCADA-system from AdAstrA, the Russian software developer.

The control system uses OSD-LEF3000 heat meters (China) and i8000 controllers (ICP/DAS, Taiwan).

 

The New 25 MW Gas-Engine Heat and Power Plant at Chukotka Running Under TRACE MODE 6 SCADA/HMI

Belelektromontazhnaladka company team has successfully implemented the control system of the gas-engine heat and power plant in Anadyr city (Extreme Nord of Russia). The total power capacity of the gas-engine heat and power plant is 25 MW.

At the operator level of new control system, TRACE MODE SCADA/HMI software is used, while Mitsubishi Electric controllers are used at the hardware level. The control system covers the heat and power processes of the heat and power station and enables control over power supply, ventilation, heating, domestic and hot water supply, water conditioning, heat recovery, fire safety and the fuel and lubricant warehouse.

Russian Made TRACE MODE SCADA Software Deployed in Power Supply Control of Gazprom's Volkhovskaya Compressor Plant

On July 2, 2007, ELNA company (Moscow) launched the power supply control system at the Volkhovskaya compressor station, a part of the land-based section in the Nord Stream gas pipeline.

The power supply control system of the Volkhovskaya compressor station was developed using the most efficient and advanced technology of integrated project development. System Integration Department at AdAstra Research Group, Ltd worked closely with the team to help develop the new control system.

SCADA TRACE MODE in Process Control of The Piano Factory

HMI TRACE MODE ChinaThe China's largest piano manufacturer Beijing XINGHAI Musical Instruments has chosen SCADA TRACE MODE and PLC Mitsubishi for the process control of the gas purification system.

The new control system was quickly developed and provided fast return of investment. 

Nestle Сonfectionery Launches TRACE MODE 6 SCADA/HMI Based Control System

The Nestle "Altay" confectionery (Barnaul city, Russia) has finished setup works for the heat and water supply shop control system. The new system is fully developed by the factory engineers in the TRACE MODE 6 SCADA/HMI development system.

SCADA HMI TRACE MODE 6

Current TRACE MODE release 6.08.



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