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CASE STUDIES
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14.12.2005

SCADA TRACE MODE in Process Control of The Piano Factory

Beijing XINGHAI Musical Instruments Co., Ltd is the China's n 1 manufacturer of musical instruments. Founded in 1949 the factory manufactures 36000 pianos, 60000 wind instruments and 40000 traditional Chinese musical instruments per year. The company is ISO 9002 certified, and its products have been many times awarded for quality. The Beijing XINGHAI musical instruments are exported in 68 countries of the world.

The company's management relies on the modern technology and science and invests much in the high tech equipment.

In 2004 the Beijing XINGHAI Musical Instruments Co., Ltd piano factory has chosen the TRACE MODE SCADA software (Russia) and the Mitsubishi PLC (Japan) for the process control of the gas purification systems for three production lines of the paint and varnish shop. The new system controls the of the exhaust gas, after the musical instruments varnishing. The Beijing TGTC Measurement & Control Technology Co., Ltd company was engaged as system integrator, offering solution based on the TRACE MODE SCADA software and on the Mitsubishi FX-2N PLCs. 
 
The high temperature catalysis process control system includes:

  • field measuring devices and actuators;
  • Mitsubishi FX-2N PLCs with I/Os;
  • RS 485 cable and the ADAM 4520 module;
  • the operator interface PC.

The new TRACE MODE SCADA based gas purification process control system was quickly developed and launched in commercial operation. Easy project development was favored by the  PLC driver library built in TRACE MODE, that actually supports 2422 PLCs and I/O devices (among them the Mitsubishi FX-2N PLC).

The new gas purification process control system provided fast return of investment. The quality of the exhaust gas of the paint and varnish shop, purified by the temperature catalysis, fully meets Chinese ecology standards and it may be released to the atmosphere. This fact was confirmed by the inspection of the Beijing Ecology Administration. 

The Beijing XINGHAI Musical Instruments Co., Ltd confirmed once again the company strategy to the wide use of the new technologies and world experience in their way to the company's own production technologies excellence. 

TOP NEWS

Intel Chooses TRACE MODE SCADA/HMI for Office Building Automation

SCADA TRACE MODE in Intel Office AutomationProtect Company deploys a TRACE MODE 6 SCADA/HMI based building management system across Intel's new office building.

Covering all of Intel's high-tech office, this advanced automation system is in charge of the main and redundant power supply, uninterruptible power supply, sewerage, leakage control, fire retarding valves and smoke removal, climate.

The dispatcher control system builds upon hardware from Advantech, Sauter and S+S Regeltechnik, Jola, York, SAT 4TM power meters, and Schneider Electric frequency converters.

SCADA TRACE MODE 6 in Control System of European Nuclear Power Plants

TRACE MODE SCADA/HMI at atomic power-plant Bogunice

A Moscow-based SNIIP-SISTEMATOM company has set up an automated system to control the neutron current in the reactors of the 3rd and 4th power units at Bogunitse nuclear power plant (Slovakia). The new control system has been developed using Russian made SCADA/HMI software TRACE MODE 6.

A similar control system has been also developed for Mokhovtse nuclear power plant (Slovakia). 

SCADA HMI TRACE MODE 6 in PARK HOUSE Mall Automation

Nationwide retail group PARK HOUSE has selected SCADA HMI TRACE MODE 6 for use in their building automation systems.

EngineerMarket company (Samara City) has commissioned the control systems of two PARK HOUSE malls in Yekaterinburg and Tolyatti Cities.

TRACE MODE SCADA/HMI in Control System at Kazanorgsintez Polyethylene Pipe Production

Kazanorgsintez Open Joint-Stock Company (OJSC) is one of the biggest chemical enterprises in Russia and Tatarstan. It produces more than 43% of the whole Russian polyethylene and is its biggest exporter.

The Kazanorgsintez OJSC's polyethylene pipe production has recently been automated. Specialists from the Centre company (city of Kazan) have developed and commissioned a control system for the polyethylene pipe production based on NEAT-460 controllers under the control of TRACE MODE Micro RTM, distributed ADAM (Advantech)  and  TRACE MODE 5 SCADA/HMI system modules (AdAstra Research Group, Ltd). 

The implementation of this control system based on TRACE MODE SCADA has enabled Kazanorgsintez OJSC to automate the record-keeping process for the products being manufactured and raw materials being used, monitor the polyethylene pipe production process, detect accidents and prevent them.

800 MWt Power Unit at Talimardjan Power Plant Launched under TRACE MODE SCADA/HMI Control

ZAO PIK ZEBRA (Moscow, Russia) the AdAstrA's system partner has completed development and successfully implemented control system for the power unit 1 (800 MWt) at Talimardjan heat power plant (Uzbekistan). The control system is based on KRUIZ DCS and SOFTLOGIC and HMI software TRACE MODE.

The SCADA/HMI TRACE MODE based Zirconium Electrolysis Control System Demonstrates High Reliability and Fast Payback

Chepetsk Mechanical Factory  (Glazov, Udmurtiya, Russia) is the biggest Russian manufacturer of pipes from zirconium alloys for fuel elements of nuclear reactors.

The zirconium electrolysis control system has been developed by the engineers from Chepetsk Mechanical Factory using PC-based controllers by Octagon Systems (USA), industrial PCs by Advantech and the integrated SCADA and SOFTLOGIC system TRACE MODE. It is interesting, that TRACE MODE  has been used both on operator PC (SCADA/HMI) and in controllers (SOFTLOGIC).

The SCADA/HMI TRACE MODE based control system has shown high reliability. The system availability factor have been equal to 0.984.

TRACE MODE HMI for Building Material Production in Uzbekistan

PROIZCOMPAVTO (Fergana, Uzbekistan), AdAstra's authorized  system integrator, has been successfully implementing TRACE MODE SCADA/HMI & SOFTLOGIC-system  in process control systems at Uzbekistan enterprises producing cement, roofing slate, glass, glassware for more than 5 years.

PROIZCOMPAVTO's solutions are known for their economic efficiency (about $150 per a single input/output), effectiveness and  high reliability, which has been verified by many well-known Uzbekistan industrial enterprises. 

The Biggest Chinese Metal Plant Chose TRACE MODE SCADA/HMI

Baoshan Iron & Steel Plant is the biggest metal plant in China. In January 2004, a SCADA/HMI and softlogic process control system for air and oil supply to the rolling mill was successfully launched in the steel-rolling shop of Plant No. 3. The system has been developed by engineers of Silian Corporation, the biggest state instrument-making Chinese corporation.

The process control system has been made in the  SoftDCS architecture. It is based on FCS-2000 redundant PC-based controllers under control of Micro TRACE MODE softlogic software, remote I/O cards and TRACE MODE SCADA/HMI.  According to an OEM-agreement signed with AdAstra, Silian supplies the  FCS-2000 controller with TRACE MODE SCADA/HMI and softlogic software.  

LAST NEWS

SCADA TRACE MODE In Process Control of The Biggest European Oil Shale Chemical Company

VKG OIL

Viru RMT Ou (Estonia, EU), Authorized System Integrator of AdAstrA Research Group fulfilled reconstruction of control system for the 1000 tones gas generator retort at the main technological process of VKG oil shale company.

VKG Oil is the biggest oil shale chemical industry in Europe, the main field of activity of which is thermal processing of oil shale. 1.4 million tons oil shale is reprocessed per year. The company produces various fuel oils, which are characterized by low viscosity and a setting point below -25ºC, oil coke and pitch, summary oil shale phenols, antiseptic wood impregnation oil and bitumen.

The return of investment in reconstruction of SCADA TRACE MODE based gas generator control system was achieved within...

SCADA TRACE MODE 6 Employed in Automated Control System for 2nd Power Unit at Krasnodar Heat and Power Plant

The Krasnodar heat and power plant launched an automated control system for the 2nd power unit that was developed using SCADA TRACE MODE system and the RK-131/300M controllers.

Within the shortest time-frame, a team of four engineers from Yuzhniy Engineering Power Center, YugOGRES, successfully deployed the control system during overhaul at the 2nd power unit.

TRACE MODE In Dispatch Of a Cement Sludge Preparation Facility

SCADA HMI TRACE sludge processing shop

Permavtomatika, Authorized System Integrator of AdAstrA Research Group, LTD across the Urals, deployed a new dispatch system for the sludge preparation facility at Gornozavodskcement.

Permavtomatika will follow up on this innovation by designing an end-to-end control system for this enterprise. In future, the company aims to provide Gornozavodskcement with an end-to-end SCADA TRACE MODE 6-based control system.

SCADA TRACE MODE and I8000 in Control of Chinese Heat Networks

China-based Shi Jian Zhuang O-SUN Automation Instrument Co. LTD has deployed a billing and control system for the heat networks at Xan-Dan city of Xai Bei province (China) using integrated TRACE MODE SOFTLOGIC and SCADA-system from AdAstrA, the Russian software developer.

The control system uses OSD-LEF3000 heat meters (China) and i8000 controllers (ICP/DAS, Taiwan).

 

TRACE MODE SCADA/HMI Ensures The Vegetable Oil Refinery Automatic Batching And Fail-Safe Operation!

The vegetable oil refinery Volshebniy Kray (Russia) is the largest player in this industry across the southern regions of Russia and is a part of the agricultural group Aston. The plant opted for TRACE MODE 6 SCADA/HMI to provide a control system for automatic batching and supplying of vegetable oil.

The new SCADA TRACE MODE-based control system delivers around-the-clock control capability for asynchronous oil batching from 4 tanks.

It took just one week and one control engineer resources to develop a human machine interface for the new automatic batching system.

The New 25 MW Gas-Engine Heat and Power Plant at Chukotka Running Under TRACE MODE 6 SCADA/HMI

Belelektromontazhnaladka company team has successfully implemented the control system of the gas-engine heat and power plant in Anadyr city (Extreme Nord of Russia). The total power capacity of the gas-engine heat and power plant is 25 MW.

At the operator level of new control system, TRACE MODE SCADA/HMI software is used, while Mitsubishi Electric controllers are used at the hardware level. The control system covers the heat and power processes of the heat and power station and enables control over power supply, ventilation, heating, domestic and hot water supply, water conditioning, heat recovery, fire safety and the fuel and lubricant warehouse.

Russian Made TRACE MODE SCADA Software Deployed in Power Supply Control of Gazprom's Volkhovskaya Compressor Plant

On July 2, 2007, ELNA company (Moscow) launched the power supply control system at the Volkhovskaya compressor station, a part of the land-based section in the Nord Stream gas pipeline.

The power supply control system of the Volkhovskaya compressor station was developed using the most efficient and advanced technology of integrated project development. System Integration Department at AdAstra Research Group, Ltd worked closely with the team to help develop the new control system.

Nestle Сonfectionery Launches TRACE MODE 6 SCADA/HMI Based Control System

The Nestle "Altay" confectionery (Barnaul city, Russia) has finished setup works for the heat and water supply shop control system. The new system is fully developed by the factory engineers in the TRACE MODE 6 SCADA/HMI development system.

SCADA HMI TRACE MODE 6

Current TRACE MODE release 6.07.



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